May 18, 2021
A tank car is exactly what it sounds like – a large moving tank that carries liquids of just about any kind. From chemicals to food products to the fuel for the cars we drive, tank cars play a major role in transporting the commodities that help us maintain our modern way of life. They also enable safe transportation of hazardous materials, like ethanol and flammable liquids.
For an in-depth look at everything you need to know about tank cars and how they safely transport a wide variety of commodities, read on (and don't miss the video at the end!).
A tank car can carry compressed or liquid commodities, like chemicals, molasses, edible tallow, water, diesel fuel and ethanol.
Many chemicals, including ethanol, are considered hazardous materials. Thanks to robust tank car designs, technologies that monitor track and rail car health and first responder training, rail is one of the safest modes of transportation for moving hazardous substances. In fact, more than 99.999% of all hazmat moved annually by rail reaches its destination without a release caused by a train accident.
The body of a tank car is literally a large tank designed to hold liquids. Tank cars are more cylindrical than other rail cars: Imagine a barrel tilted on its side, elongated and expanded to hold between 6,500 gallons to more than 31,000 gallons, and you’ll be looking at a tank car.
There are basically two different types of rail tank cars: pressurized and non-pressurized.
On the pressurized tank cars, loading and unloading are done through secure valves with protected housing. Non-pressurized tank cars typically have a bottom outlet where the product is transferred securely. Some tank cars, like those used for carrying acids, will use liquid lines in the housing on top of the cars.
Safety is critical when loading and unloading pressurized and hazardous materials and railroads adhere to strict safety guidelines and regulations put in place by the U.S. Department of Transportation and the Association of American Railroads (AAR). Several agencies and programs also play a major role in educating shippers and establishing initiatives to ensure the safe transport of hazardous materials, including the Railway Supply Institute, TRANSCAER and the American Chemistry Council’s Responsible Care Management Program. Union Pacific has an industry-leading hazardous materials response team, Hazardous Materials Management (HMM), dedicated to delivering every tank car safely while being prepared to respond in case of an accident.
The first railroad tank car was invented in 1865 during the Pennsylvania oil rush, consisting of two wooden tanks placed on a flat rail car — each holding 40-45 barrels of oil to be transported from booming oilfields to refineries. As the demand to move more oil grew, oil haulers shifted to singular cylindrical, riveted iron tanks built to travel by rail. The new tank cars offered more reliability and efficiency, and the same basic cylindrical design is still used today for shipping a wide variety of liquid commodities.
Modern tank cars are constructed of fine grain heat treated steel and incorporate a variety of design features to keep shipments safe. Tank car manufacturers continue to improve upon the design, and in the past several years, thousands of tank cars have been modified with thicker shells, protective valve housings and full-head shields for improved safety and durability.
To learn more about rail tank cars or shipping liquid commodities by rail, get in touch.
Want to learn more about other types of rail car equipment, including boxcars, flatcars, coil cars and covered hoppers? Check out our rail car type guide.
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